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Throughput Comparison

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TPH
Column A

Your Current Equipment

Baseline
Recovery Rate
0.0%
7.36M t/yr recovered
Energy Draw
0.0 kWh/t
Industry average benchmark
Annual Maintenance Cost
Baseline
Index = 100 (normalized)
Feed Rate1,200 TPH
Annual Throughput8.94M t
Ore TypeCu-Au
Recommended
Column B

Millrate Solution

Cu-Au Optimized
Recovery Rate
0.0%+14.7pp
8.68M t/yr recovered
Energy Draw
0.0 kWh/t-7.4 kWh/t
Est. $7934k/yr energy saving
Annual Maintenance Cost
0-42% vs baseline
Est. $15762k/yr reduction
Total Annual Saving$23696k est.
Additional Recovery+1.31M t/yr
Data SourceMR-PDS-2025 · Verified 2026

Estimates based on published performance data · MR-PDS-2025 · Actual results subject to site conditions

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Equipment Catalogue

From ROM Pad to Concentrate Loadout

Six equipment categories. One flowsheet. Click any card to expand engineering detail. Toggle industry benchmarks to see the delta.

Flip card for full specs
ROM Feed→Primary Crush→Classification→Grinding→Separation→Concentration→Tailings
Stage 1 · Primary Crushing
4,200TPH
Max Feed Rate

Grind basalt like chalk at primary feed.

Jaw Crusher

Jaw Crusher · Engineering Detail

Max Feed Size1,200 mm
CSS Range75–300 mm
Drive Power250–400 kW
Wear Parts Life4,000 hrs
Availability97.8%
Wear Parts

4,000 hr wear-part cycle · Manganese Mn18Cr2

Stage 2 · Classification
99.3%
Screening Efficiency

Sub-millimetre cut points. Zero bypass.

Vibrating Screen

Vibrating Screen · Engineering Detail

Deck LayersUp to 4
Screen Area3.66 × 7.32 m
Cut Point0.5–150 mm
G-Force4.5 g
Panel Life6,000 hrs
Wear Parts

6,000 hr polyurethane panel cycle

Stage 3 · Grinding
40%
Energy Reduction

Variable speed drive. Ore-responsive grinding.

SAG Mill

SAG Mill · Engineering Detail

Mill Diameter8.5–12.8 m
Drive Power8–22 MW
Ball Charge8–15%
Liner Life8,000 hrs
Availability96.2%
Wear Parts

8,000 hr rubber composite liner cycle

Stage 3 · Classification
98.1%
Classification Accuracy

Tight cut. Minimal misplacement.

Hydrocyclone

Hydrocyclone · Engineering Detail

Diameter Range100–700 mm
Feed Pressure0.1–0.3 MPa
Capacity10–800 m³/h
Cut Size10–200 µm
Liner MaterialCeramic / PU
Wear Parts

3,500 hr ceramic liner cycle

Stage 4 · Solid-Liquid Separation
72%
Underflow Density

Water recovery loop closed at 94%.

High-Rate Thickener

High-Rate Thickener · Engineering Detail

Diameter10–100 m
Bed Depth0.9–1.5 m
Flocculant Dose15–40 g/t
Unit Area0.3–0.8 m²/t·d
Rake TorqueAuto-adaptive
Wear Parts

Continuous operation · Annual inspection cycle

Stage 5 · Concentration
97%
Cu Recovery (Porphyry)

Separate copper from gangue at 97% efficiency.

Flotation Cell

Flotation Cell · Engineering Detail

Cell Volume5–630 m³
Air Rate0.5–2.5 cm/s
Impeller Speed80–200 RPM
Froth Depth200–600 mm
Drive Power22–250 kW
Wear Parts

5,000 hr impeller/stator cycle

Verified Performance Data

Numbers That Hold Under Load

Published performance data, independently audited. MR-PDS-2025.

0+
Installations

Active operations across 6 continents

0.0%
Fleet Availability

Rolling 12-month average, all equipment categories

0%
Energy Reduction

vs. industry benchmark, SAG & ball mill circuits

0.0B t
Ore Processed

Cumulative throughput across installed fleet

All performance data sourced from MR-PDS-2025 · Independent audit by Bureau Veritas · Updated Feb 2026
Benchmark Analysis

Industry Standard vs. Millrate

Every figure sourced and timestamped. The delta is the argument.

Industry Avg
Millrate
Metric
Cu Recovery (Porphyry)%
87.3→97+11.1%
SAG Mill Energy DrawkWh/t
18.6→11.1+40.3%
Jaw Crusher Availability%
91.2→97.8+7.2%
Screen Efficiency%
92.1→99.3+7.8%
Full Benchmark Report — MR-PDS-2025
48-page independent performance audit · Bureau Veritas certified
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Full Comparison

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Detailed TPH delta vs. your current equipment
Energy cost model at your site power rate
Maintenance cost projection over 5 years
Recommended configuration for your ore type
GA drawings + spec sheets for your shortlist
Comparison delivered within 48 business hours. No obligation. No sales calls unless you request one.
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Operation Details

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